One of the biggest unnecessary expenses of the food manufacturing industry is product waste. Whether it is from material going bad or from spillage, all of this is money that’s going in the trash. With the cost of food and other materials rising, it is essential to cut down on as much of this waste as you can. By looking at ways to improve the efficiency of your food manufacturing equipment, you can better control production while also greatly reducing the unwanted expenses associated with material spillage. One of the best ways to do this is by adding automation to the food production equipment you use.
Perfect Your Production
With automation added to your food manufacturing equipment, you will be able to perfect the art of production. The more human workers you use during production, the greater the chance of a potential error. Humans can become distracted while on the job. It also takes longer for them to perform a set task. While the repetitive nature of manufacturing does help reduce much of this, it will not completely eliminate it. With automation, you perfect the production process because whether your production is all based on correct timing or if you need an exact weight of a particular material to be used at a given time, automation will provide you with the kind of exact control you need. This helps cut down on human errors and other problems when relying only on employees on the production line.
Improved Uniformity In Your Product
When retailing a product, your customers expect an established level of quality for the product. Whether it is in size, color, shape, texture, or anything related to the food, they consume it because they enjoy it. It is essential to deliver the same product every single time continually. When relying on humans during the entire manufacturing process, there is the chance of a mistake. Perhaps too much salt was added, or too many bread crumbs were included. It changes the finished product slightly, and someone on the receiving end will notice. If they notice the food is not to the same standard as they expect, they are more likely to look for a competitor’s brand that offers a consistent product.
You can avoid these kinds of issues by bringing automation into your manufacturing. This allows you to measure exactly every product, improve the timing of the production, and cut down on any possible variables in production. Production variables are not desirable and lead to errors, costing you money in various ways. Whether it is from food waste or from the loss of customers who are no longer interested in your product, you avoid these kinds of issues with automation.
Ability to Control Your Production Schedule
When you train an employee to perform a given task along the production floor, they will develop an almost machine-like ability to perform the task. They know exactly how long an icing is to be deposited onto a cake or just how often the bread needs to be sliced based on the speed the bread is passing their station. Because the job doesn’t change, they form muscle memory. This muscle memory is great for cutting down on waste, but what happens when you need to tweak the production schedule? If you need to speed everything up to meet a set deadline. This becomes a problem because then the employees are fighting against their own muscle memory, which will lead to mistakes. It is easier to extend an employee’s shift to last longer (or add another shift entirely). The problem with this is you will then need to pay an employee overtime, which instantly eats into your bottom line.
Instead, you can easily adjust the production schedule to fit your needs with automation. By adjusting the programming of the automated elements of your manufacturing process, you can easily speed up the production when needed. While it is still important for you to not exceed the speed or weight limits of the equipment you are using, as long as you remain within those parameters, you can boost production easily and cut out waste.
With automation, you will no longer have those occasional production spills and human errors. You can also avoid the product waste of hiring a new employee. There is always some level of learning curve when working on the factory floor, which represents money down the drain. While you probably budget this in, what if you didn’t have to? With the addition of automation into the food manufacturing equipment, you will immediately see an improvement in waste reduction, which is money right back into your pockets.
In order to learn more about the efficiency of food manufacturing and how it can enhance your company, you need to connect with the service staff at Gough Econ.
Discover How Automation Can Improve Your Food Manufacturing Equipment
It doesn’t matter how long you’ve been in business, what kind of food materials you work with, or how large your operation is. Automation comes with numerous benefits, including slashing out most of your food spillage and waste. With automation, you add greater control to the production line while reducing the chance of human error. This way, you stay on schedule and can even adjust your production schedule easier with the addition of automation. So, if you’re interested in upgrading your production facility while cutting down costs, now is the perfect time to give the customer service staff at Gough Econ a call. From answering all your questions to helping you with selecting the optimal hardware for your current setup, all of your food manufacturing equipment and automation needs can be addressed with this simple phone call.